Letter to Charlemagne Essay Example for Free

Letter to Charlemagne Essay His Majesty King Charlemagne:  With utmost diligence regarding the king’s instruction to go forth and inspect governments, administer justice, and reawaken all citizens to their civil and religious duties, herewith is the detail account concerning the outcome of this noble undertaking. Indeed, the kingdom under his majesty’s rule enjoys great peace and an enduring justice as the King’s officials such as the kingdom’s archbishops and abbot, the dukes and counts are doing their duties well, thanks to his majesty’s missi dominici which effectively performs their own duties of visiting every courts throughout the kingdom and to ensure that taxes were properly collected and that all the king’s decree were followed. His majesty’s victories against the Lombards and the Saxons as well as against the Avars have brought the kingdom stable peace (McDonald, p. 95) and genuine respect from the very citizens who were proud of his majesty’s victories. His majesty’s unexpected coronation by Pope Leo as â€Å"an Augustus† confirms his majesty’s â€Å"formidable power† (Brown 2004, p. 435), that certainly added much respect to the Kings court which prompted them to render their duties satisfactorily. However, despite of the general peace that the kingdom enjoyed as well as of the fine performance of civil duties, many people especially from the ranks of peasants and the nobility are poor and illiterate. In general, life was â€Å"brutal and harsh† (The History Guide) for the peasants as many of them were in abject poverty. Religion was less important as many of them were illiterate. This was also the case of the nobility who were mostly illiterate. Concerning religion, both the peasants and the nobility have little regard for religion for two reasons; the first one is that, since most of these groups were illiterate they cannot understand Christianity as their access to the Christian Bible were very limited. Second, most of the nobility spend their life in fighting. Given this problem, it is hereby presented to his majesty some solution to the problem in order that an enduring justice and peace will continue to flourish throughout the Kingdom. First is, the establishments of more schools so that everyone who can afford its cost whether they are peasants or nobility can have the opportunity to improve their condition. In matters of religion, the nobility were the most numbers of people who have no religious beliefs were in darkened by illiteracy because they spent much of their time in fighting. They mostly land less although compared to the peasants, they were quite better. With this situation, it is hereby noted that those soldiers who were given lands in recognition of their efforts in war were the most loyal of the king’s subjects and were ready to accept whatever is the king’s instruction, whether to encouraged them to embrace Christianity or to faithfully obey all the king’s decrees. In general, everything was under the king’s control although there also some isolated cases of dissatisfaction, everything were fine. The king should continue to promote religion as well as the establishment of more schools so that people can learn reading and writing in order for them to gain understanding which would open their minds to embrace Christianity and to their civil duties satisfactorily. References Brown, P.R.L. (2004) The Rise of Western Christendom: Triumph and Diversity, A.D†¦., Parts 200-1000 UK: Wiley Blackwell â€Å"Lectures on Ancient and Medieval European History† The History Guide http://www.historyguide.org/ancient/lecture20b.html Macdonald, M.H. (1996) Europe: A Tantalizing Romance: Past and Present Europe for Students and the Serious Traveler USA: University Press of America

The Monk Who Sold His Ferrari English Literature Essay

The Monk Who Sold His Ferrari English Literature Essay The monk who sold his Ferrari is a story about Julian Mantle, a high-profile attorney with an extreme schedule and a set of priorities that centre on wealth, power and reputation, which provides a tactic to living a simple life with greater balance, strength, courage and abundance of joy. This story by Robin S. Sharma is the tale of Julian Mantle, a lawyer brought head on with a spiritual calamity. The fable starts in a  glorious garden  with a  lighthouse  in the middle of the soil. Out of the lighthouse walks a  nine foot tall, nine hundred pound Sumo wrestler who is naked apart from a  pink wire cable  covering his private areas. He trips over and falls on a  stopwatch,  which had been lying on the floor, and loses consciousness. Nevertheless, the wrestler wakes up to the  fresh perfume of yellow roses  coming from a distance and when he looks over there, he discovers that there is a diamond-studded pathway there. He takes that pathway only to continue on in this magnificent life and to complete his journey of spiritual importance and search for inner peace. Julian Mantles spark of life begins to flicker and so he begins a life-changing journey and unearths the ancient ethnicity of India. During this journey he learns the value of time as the most important commodity and how to cherish relationships, develop joyful thoughts and live fully, one day at a time. Julian Mantle, being the exceptional lawyer he was, had achieved everything most people would like to have: professional triumph with a seven-figure income, a luxurious mansion in a neighbourhood occupied by celebrities, a private jet, a summer home on a tropical island and his cherished possession a flashy red Ferrari parked in the centre of his driveway. Suddenly he had to come terms with the unforeseen effects of his disturbed lifestyle. John, who is a friend as well as co-worker of Julian, narrates the story. He begins by describing Julians extravagant way of life, his over-the-top courtroom theatrics, which constantly made the front pages of newspapers and his late night trips to the citys most excellent restaurants. The turning point in Julian Mantles life came about when he collapsed in the courtroom all of a sudden. The doctors said that it was his obsession with work that had caused him the heart attack. The last few years Julian had worked day and night without caring about his mental and physical health. That helped him become a very rich and successful lawyer but took charge of his physical, as well as mental state. At the age of fifty-three he looked like he could be seventy and to top that, he had lost his sense of humour. At the hospital, he had refused to meet any of his colleagues and then on one fine day he quit the law firm and packed off without saying where he was headed. Three years passed without any news from Julian then one day he stopped by to surprise his friend and former colleague John, who was now a pessimistic older lawyer. However Julian, in the past three years, had been astonishingly altered into a healthy man with physical exuberance and spiritual vigor. His heart attack shook him into realization mode and Julian Mantle decided to sell all his property and left for India. The author talks about Julians odyssey, how he met the sages of Sivana who had an enormous effect on him. Julian Mantle discloses his story of transformation and his secrets of a happy and rewarding life with his friend John. Julian portrays to him Sivana a small place located in the Himalayas, the land of rose-covered huts, composed blue waters with white lotuses floating on the surface, adolescence and liveliness, stunning glowing faces, fresh and exotic fruits. He tells John about the sages of Sivana who knew all the secrets of how to live life happily and how to accomplish ones dreams and attain ones destiny. Julian narrates his experiences with Yogi Raman, the leader of the sages of Sivana, as he was the person who taught Julian the secret of leading a happy life. He narrates to John the fable that contained the seven virtues for a life abundant with inner peace, joy and prosperity of spiritual gifts. Mantle reveals the seven virtues of enlightened learning. Them being 1) master your mind, 2) follow your purpose, 3) practice kaizen, 4) live with discipline, 5) respect your time, 6) selflessly serve others and 7) embrace the present. He tells John the methods that he learned from Yogi Raman on how to tackle our minds with simple techniques like the heart of rose technique and the secret of lake technique. He tells John how to develop the mind and how to use obstacles for expanding knowledge ones self. He talks about establishing and pursuing our own principle and teaches John the ancient art of self-leadership with practices such as do the things you fear and the five step method for attaining goals. He expands about the importance of self-discipline and respect for time. He describes techniques such as the ancient rule of twenty and the vow of silence. He teaches John, as well as the reader, on how to focus on the priorities and thus maintain stability and simplify life. He gives examples that prove that determination is the essential virtue of a fully actualized life. Julian teaches John the virtue of self-sacrifice in serving others. He asks John to embrace the present and live in the present. He tells him not to sacrifice happiness for accomplishment and to relish the journey of life and live as though each day was his last. Towards the end of the book Julian asks John to spread these secrets for the benefit of other people. Embracing John like the brother he never had, Julian departs. The message is a bit too clichà ©d and the lectures too finicky for the reader who is more or less familiar with the values and insights gathered by Julian Mantle from the sages of Sivana. Each of the things Julian Mantle came across on his spiritual journey signifies something important. 1) The magnificent garden represents ones mind It is important to cultivate ones mind on a daily basis. Letting only positive thoughts into the mind is essential. Negativity should be considered a sin. 2) The lighthouse signifies our principles in life. A persons life is restricted and so it is vital to concentrate on ones lifes main aims. Laugh, love and live everyday fervently. As Julian had learnt at from the Great Sages, every day should be treated as ones last one. 3) The sumo wrestler symbolizes self-development This involves building strength of character, developing mental toughness and facing problems bravely. The word Kaizen  means the never-ending and daily development of ones self. It signifies crossing the limits in order to develop mind, body and spirit in spite of fear, danger and anxiety. 4) The pink wire cable signifies control A wire cable consists of many strings that have been woven together. The strings, by themselves, are feeble and yet, together when they form the cable it is strong. Determination and discipline are like the strings that need to be woven together to make the mind and body strong. Discipline and self-control are the acts of controlling the mind and this can be done by replacing weak and negative thoughts with strong and positive ones. 5) The stopwatch represents time: Time is the most important service of ones life and it is essential to learn how to make the most use of the time given. Time is fixed and everyone must be able to live life to its complete potential. It is said that time mastery  is the foundation of  life mastery. 6) The fragrance of the fresh yellow roses denotes service 7) The diamond-studded pathway represents enlightened living Live an enlightened, blissful and rewarding life. Live and believe in the now factor. As Julian Mantle had learnt, live in the present and think that every day is the last one. In brief, The monk who sold his Ferrari written by Robin S. Sharma should be regarded as one of his best written books as it looks into the deeper aspects of life; those aspects being the reasons as to why each person is themselves.

Ford Motor Company :: Business Management Marketing Essays

Ford Motor Company is the world's largest producer of trucks, and the second largest producer of cars and trucks combined. Ford has manufacturing, assembly or sales affiliates in 34 countries and Ford companies employed 337,800 people world-wide in 1996. Ford has manufacturing facilities in 22 countries on 5 continents, with 87 plants in North America and 41 in Europe. In Europe, in 1995, Ford's combined vehicle market share, at 12.2%, was the highest for eleven years, with three of the eight best-selling cars. In 1995, in the United States, five of the ten top- selling vehicles were Ford, including the best-selling car (Ford Taurus) and best-selling truck (F-series). On January 1, 1995, Ford merged its North American Automotive Operations and its European Automotive Operations into a single organization, Ford Automotive Operations. Instead of being organized by geographic regions, the Company is now realigned by product line, with five Vehicle Centers, each responsible for one group of products worldwide. At the same time, Ford is reducing the time taken to develop a new vehicle from 48 to 24 months and reducing engines, transmissions, and basic vehicle platforms by 30% worldwide. Ford hopes that by pooling global skills and resources will result in more variations on each vehicle platform, increasing the number of vehicles introduced over the next five years by 50%. One of the key strategies behind the realignment has been growth. Ford has launched a variety of new initiatives throughout the world, with joint ventures for the assembly of vehicles in countries as diverse as China, India, Thailand and Vietnam. In China, Ford expects to begin production of light trucks with a company named Jiangling Motors in the near future. In India, Mahindra Ford India Ltd. will begin manufacture and distribution of Ford products, beginning with the Ford Escort, in mid-1996 and Fiesta in 1998. In Thailand, Ford has a joint venture to produce pick-up trucks and in Vietnam, Ford plans to build a vehicle assembly plant at Hanoi, together with partners Song Cong Diesel. In Poland, the Plonsk plant has begun to build Escorts and Transits. Joint ventures are establishing a presence for Ford all over the globe. Ford is working with two companies in Korea, one to supply automotive air conditioning units and the second as a new joint venture to produce electronic components later this year. In addition to the 20% of Jiangling Motors, China, acquired by Ford in 1995, four further manufacturing joint ventures in China have been set up to produce radiators, glass, plastic and electronic components. Ford has also acquired a 45% equity in South African company, Samcor, for the assembly of Ford

Essay on Sacrifice in Sir Gawain and the Green Knight :: Sir Gawain Green Knight Essays

Sacrifice in Sir Gawain and the Green Knight  Ã‚  Ã‚   There are many different types of heroism that exist among the heroes of past and present. Heroism usually is thought of as battling and triumphing over an obstacle, or conquest of a fair-maiden’s love. But notice what this passage from the Mahabharata says about â€Å"The True Hero.† Heroes of many kinds are proclaimed: hear from me, then, their goals. Rewards are assigned to the families of heroes and also to the hero himself. Heroes of sacrifice, heroes of self-control; others who are heroes of truth; heroes of battle are also proclaimed, and men who are heroes of giving. Others are heroes of intellect, and heroes of patience are others; and also heroes of honesty, and men who live in tranquility . . . There are forest-dwelling heroes, and householder heroes, and heroes in the honoring of guests. (Mahabharata XIII.74.22-27) Sir Gawain and the Green Knight encompasses every point brought out in the Mahabharata about what a hero truly is. Sacrifice is a quality that many persons choose to ignore. But Sir Gawain, throughout the book, magnified this virtue to its extent, even to the brink of death. When the Green Knight challenged the knights of King Arthur for a game, and King Arthur volunteered, it was Sir Gawain who stepped in. Sir Gawain was quick to explain to Arthur, â€Å"When a challenge like this rings through your hall/To take it yourself . . . For battle. Think of your bold knights,/My life the least, my death no loss. . .† (58). Of course all of King Arthur’s knights were valuable to the kingdom, so the phrase of â€Å"my death no loss,† merely meant that the kingdom of King Arthur would continue without Sir Gawain, but it would not continue with the death King Arthur. Sacrifice continued to play a part even to the halfway point of the book and beyond. Such as that of sacrificing the pleasures of a woman which quite possibly was the greatest of all sacrifices, one that we know Sir Lancelot would have failed at miserably. This sacrifice would indeed save Sir Gawain’s life at the end of the story. Throughout the three days spent in Bercilak’s castle, Morgana tried to seduce him, but each and every time he refused (86-90). From line 1830-1865 (104) we read of one moment that Sir Gawain’s virtuous ways faltered.

The Internet and Rapidly Developing Technology :: Exploratory Essays Research Papers

The Internet and Rapidly Developing Technology The recent revolution of internet and dot-com boom has brought more people familiar to computers and the Internet. It seems like that we can hardly find our way through everyday life with out using or having an internet connected computer next to us. The way we think, live, and communicate was changed once for all with the invention of networked communication of computers. Computers are no longer a piece of machine that sits on top of our desk for us to admire the marvelous technology brought by the geeks and freaks of 80's, but for us to constantly use and put in to work. And in a way, environment which we live in, the society, schools, jobs, forces us to make friends with that technology. Just like when you don't have a telephone you will have hard time communicate with meeting with your friends, absence of instant messaging programs, or ability to use one, will place you out of the circle of events happening with the friends, or don't let you do the work as fast or as good as the one who uses the technology. This is one of the reasons why increasing number of people choose to have computers and internet as a prime communication tool not only between friends and for socialization, but for everyday life. People are increasingly finding new ways of getting things done not by the waiting at the other end of the phone line, but clicking the way through a certain web pages, or typing their message on emails and messenger program. On-line part of the business of almost all industries, not only limited to the dot-com companies but other 'traditional' businesses as well, has been increasingly finding it self positioning more valuable and growing in potential. We are all too familiar with the online shopping sites and class websites that we use almost everyday in a very handy way of getting things done. But where did this all came from? Just when did we start using the internet the way we use it today? Clearly, these sorts of questions can be answered in simple, concise way. The internet was born in 1969 as a segment of research project of Department of Defense. Back then, the internet was known as ARPANET, a forerunner of the internet. Since the birth of the internet up to 1980's, Internet was used mostly by Universities and experts who knew their way around its complex systems and workings. The Internet and Rapidly Developing Technology :: Exploratory Essays Research Papers The Internet and Rapidly Developing Technology The recent revolution of internet and dot-com boom has brought more people familiar to computers and the Internet. It seems like that we can hardly find our way through everyday life with out using or having an internet connected computer next to us. The way we think, live, and communicate was changed once for all with the invention of networked communication of computers. Computers are no longer a piece of machine that sits on top of our desk for us to admire the marvelous technology brought by the geeks and freaks of 80's, but for us to constantly use and put in to work. And in a way, environment which we live in, the society, schools, jobs, forces us to make friends with that technology. Just like when you don't have a telephone you will have hard time communicate with meeting with your friends, absence of instant messaging programs, or ability to use one, will place you out of the circle of events happening with the friends, or don't let you do the work as fast or as good as the one who uses the technology. This is one of the reasons why increasing number of people choose to have computers and internet as a prime communication tool not only between friends and for socialization, but for everyday life. People are increasingly finding new ways of getting things done not by the waiting at the other end of the phone line, but clicking the way through a certain web pages, or typing their message on emails and messenger program. On-line part of the business of almost all industries, not only limited to the dot-com companies but other 'traditional' businesses as well, has been increasingly finding it self positioning more valuable and growing in potential. We are all too familiar with the online shopping sites and class websites that we use almost everyday in a very handy way of getting things done. But where did this all came from? Just when did we start using the internet the way we use it today? Clearly, these sorts of questions can be answered in simple, concise way. The internet was born in 1969 as a segment of research project of Department of Defense. Back then, the internet was known as ARPANET, a forerunner of the internet. Since the birth of the internet up to 1980's, Internet was used mostly by Universities and experts who knew their way around its complex systems and workings.

Our Mutual Friend

Wider Reading Books Research: Name: Our Mutual Friend Author: Charles Dickens Synopsis: The multiple plots of Our Mutual Friend, Dickens's last complete novel, twine around the miser John Harmon's legacy of profitable heaps of refuse (â€Å"dust†). Harmon dies and leaves the dustheap operation to his estranged son John, on the condition that he marries Bella Wilfer, a young woman unknown to him. When a body found in the Thames is believed to be the younger Harmon, travelling home to receive his inheritance, the dustheaps descend instead to Harmon's servant Noddy Boffin (â€Å"The Golden Dustman†).Boffin and his wife respond to their new status by hiring Silas Wegg, a â€Å"literary man with a wooden leg† to teach Boffin to read; arranging to adopt an orphaned toddler from his poor great-grandmother; and bringing the socially ambitious Bella Wilfer into their home, where she is watched and evaluated by John Rokesmith, a mysterious young man employed as Boffin's se cretary. Rokesmith is actually John Harmon, who has survived betrayal and attempted murder and is living incognito so that he can observe Bella.Boffin's negative transformation by his wealth, Bella's moral awakening as she witnesses the changes wealth produces in Boffin and in herself, and the developing love relationship between Rokesmith and Bella form one key sub-plot. Another is the romance between gentlemanly idler Eugene Wrayburn and Lizzie Hexam, the daughter of the waterman who finds the drowned body. Class differences and the obsessive love and jealousy of schoolmaster Bradley Headstone threaten their relationship, but they are finally married with the help of the crippled dolls' dressmaker Jenny Wren.The smaller plots that interweave these sensation/romance narratives comment on the hypocrisy of fashionable life (â€Å"Podsnappery†) and the destruction of the family lives of both rich and poor by an industrialized, materialistic society. Characters: John Harmon, Bel la Wilfer, Noddy Boffin, Mrs Henrietta Boffin, Lizzie Hexam, Charley Hexam, Eugene Wrayburn. Themes: One of the most prevalent symbols in Our Mutual Friend is that of the River Thames, which becomes part of one of the major themes of the novel, rebirth and renewal.Water is seen as a sign of new life, used by churches during the sacrament of Baptism as a sign of purity and a new beginning. In Our Mutual Friend, it has the same meaning. Characters like John Harmon and Eugene Wrayburn end up in the waters of the river, and come out reborn as new men. Wrayburn emerges from the river on his deathbed, but is ready to marry Lizzie to save her reputation. Of course, he surprises everyone, including himself, when he survives and goes on to have a loving marriage with Lizzie.John Harmon also appears to end up in the river through no fault of his own, and when Gaffer pulls his â€Å"body† out of the waters, he adopts the alias of John Rokesmith. This alias is for his own safety and peac e of mind; he wants to know that he can do things on his own, and does not need his father’s name or money to make a good life for himself. [29] Throughout Our Mutual Friend, Dickens uses many descriptions that relate to water.Some critics refer to this as â€Å"metaphoric overkill,† and indeed there are numerous images described by water that have nothing to do with water at all. [30] Phrases such as the â€Å"depths and shallows of Podsnappery,† [31] and the â€Å"time had come for flushing and flourishing this man down for good† [31] show Dickens’s use of watery imagery, and help add to the descriptive nature of the book. Historical Background: Our Mutual Friend was published in nineteen monthly numbers in the fashion of many earlier Dickens novels and for the first time since Little Dorrit (1855–7).A Tale of Two Cities (1859) and Great Expectations (1860–1) had been serialized in Dickens's weekly magazine All the Year Round. Dicke ns remarked to Wilkie Collins that he was â€Å"quite dazed† at the prospect of putting out twenty monthly parts after more recent weekly serial. Our Mutual Friend was the first of Dickens's novels not illustrated by Hablot Browne, with whom he had collaborated since The Pickwick Papers (1836–7).Dickens instead opted for the younger Marcus Stone and, uncharacteristically, left much of the illustrating process to his discretion. After suggesting only a few slight alterations for the cover, for instance, Dickens wrote to Stone: â€Å"All perfectly right. Alterations quite satisfactory. Everything very pretty† Stone's encounter with a taxidermist named Willis provided the basis for Dickens's Mr. Venus, after Dickens had indicated he was searching for an uncommon occupation (â€Å"it must be something very striking and unusual†) for the novel.

Industrial Training Research Paper on Esquire

AHSANULLAH UNIVERSITY OF SCIENCE & TECHNOLOGY Dept. of Textile Technology Course No: Tex-600 Course Title: Industrial Training Session: Fall 2010 REPORT ON INDUSTRIAL TRAINING From 1st June 2011 to 30th July 2011 ESQUIRE KNIT COMPOSITE LTD 22/58, Kachpur, Sonargaon, Narayangonj Supervising Teacher Nahida Akter Lecturer Dept. of Textile Technology, AUST Report Submitted By- Name| ID| Md. Imtiaz Ahmed| 07. 01. 06. 0| Md. Iftekhar Hossain| 07. 01. 06. 067| Md. Husne Mubarak| 07. 01. 05. | ACKNOWLEDGEMENT At first our gratefulness goes to Almighty Allah to give us strength & ability to complete the Industrial training.Industrial Training is an academic course of the Textile Technology Department of AUST. We want to thank Professor Dr. Mustafizur Rahman, Head, Department of Textile Technology, Ahsanullah University of Science and Technology, gave us an opportunity to choose preferable mill for Industrial Training. We chose Esquire Knit Composite Limited gracefully with the supervision of our teacher Mrs. Nahida Akter , Lecturer. We would like to thank her for her logical guidelines, constant inspirations necessary instructions and proper supervision.During the training in Esquire Knit Composite Limited we worked in all the departments related with the Wet Processing Section. We also worked sincerely in the Knitting Section, Maintenance and Effluent Treatment Plant. Moreover we learned about Quality Control Section, finished Fabric Inspection Section, finishing & specially dyeing. We would like to thank the management of Esquire Knit Composite Limited for giving us the opportunity to do industrial training successfully and also for their valuable suggestions. Our heartiest appreciation goes to Mr. Ehsanul Karim Kaiser, ED of operation EKCL and Mr.Hafizur Rahaman Nixon DGM (Fabric dyeing) for their permission to conduct our industrial training without which it would be incomplete. We would also like to thank Mr. Md. Zaman Manager (Fabric Dyeing) and Mr. Md Helal Sr. M anager (Fabric Finishing) for their insightful suggestions, guidelines and sharing their values with us. At last we want to thanks all the executives, senior executives and officials of EKCL for helping us to conduct industrial training successfully. Chapter 1: GENERAL INFORMATION ABOUT FACTORY 1. NAME OF FACTORY: Esquire Knit Composite Ltd. 2. STATUS: Private Ltd. Company 3.NATURE OF BUSINESS: 100% Export oriented composite knit Dyeing 4. OWNER OF THE MILL: Md. Mofazzal Hossain. 5. LOCATION OF MILL: 22/58, Kanchpur, Sonargaon, Narayangonj. 6. HEAD OFFICE: Ideal Trade Centre (9th & 10th Floor) 102, Shaheed Tajuddin Ahmed Sarani, Tejgaon I/A, Dhaka. Tel: 9113161, 9129396 Fax. 880-02-812 E-mail: [email  protected] net 7. YEAR OF ESTABLISHMENT: Fabric dyeing project: July-1993 Yarn dyeing project: September-1993 8. Project Cost: Taka 400, 00,000 9. Project Area: 200000 sq. feet 10. Total Manpower: a. Yarn Dyeing: 350 b.Embroidery: 120 c. Fabric Dyeing: 400 d. Maintenance: 150 e. Knit ting: 400 f. Garments: 4310 g. Printing: 150 h. Administration: 120 11. INSTALLED CAPACITY : 1. 54 Million kg 12. TOTAL TURNOVER: Average 13. PRODUCTION: a. Total:450 Metric ton per month b. Knitting: 12 tons/day c. Yarn dyeing: 8 tons/day d. Fabric dyeing: 15 tons/day e. Garments: 50000 pcs/day Site location of the mill WEST SOUTH NORTH Jatrabari Chowrasta EAST Dhaka-Chittagong Highway Esquire Knit Composite Limited Kachpur Bridge Sinha Textile Dhaka-Shylet Highway Dhaka-Chittagong Highway Different Departments:The mill has several sections to run smoothly, they are given bellow: * KNITTING SECTION: 1. Knitting 2. Inspection * KNIT DYEING SECTION: 1. Batch section 2. Store house for dyes &chemicals 3. Dyeing section 4. Lab & QC 5. Finishing * YARN DYEING SECTION: 1. Batch section 2. Store house for dyes &chemicals 3.Dyeing section 4. Lab & QC 5. Finishing * GARMENTS SECTION: 1. Merchandising 2. Sample 3. Production * MAINTENANCE: 1. Electrical 2. Mechanical 3. Utility * ACCOUNTS & COMMERCIAL SECTION * PLANNING DEPARTMENT * HUMAN RESOURCE SECTION * ADMIN SECTION PRODUCT MIX: a) Knitted grey fabrics: Single jersey Plain Fabric, 1Ãâ€"1 Rib, 2Ãâ€"1 Rib, 2Ãâ€"2 Rib , Lycra single jersey, Lycra Rib, Interlock, Polo Pique, Lacoste(Single/Double), Engineering Stripe, Feeder Stripe, Drop needle, 2/3 Thread fleece(Brushed/Un-brushed), Collar & Cuff etc. ) Knit Garments: T-shirt, Polo shirt, Sweat shirt, Golf shirt, Cardigan, Jogging suit, Short/Trouser, Legging, Fashion dress & Children wears etc. COMPANY PROFILE About Esquire : Esquire group is one of the leading among manufacturers & suppliers of a comprehensive range of quality knitted fabrics, dyed fabrics , Dyed yarns 7 Garments products for different customer requirements . Our range of products include dyed yarn , Dyed of knitted fabrics, Grey fabrics; Single jersey, Double jersey, CVC Fleece, Terry fabrics, Plain interlock, PC, 100% Polyester fabrics, Grey Melange and final products is Garments & printing.An ISO 9001:2000 certified company; Esquire Group continues to play a leading role in the manufacturing of Quality Garments in Bangladesh with the intent to further strengthen its position for its quality products. With our decades of experience and extensive industry knowledge, we have been able to face the challenges of the global market place and deliver quality products in adherence with market standards and parameters. Whatever your specification or quantity desired, our expertise and quality of service always remain the same .Modern production and techniques and flexible procersses and procedures allow us to offer efficient service for small batch as well as large orders . Esquire knit Composite is a 100% export –oriented company and work with the objective of achieving maximum customer satifaction. The Company has adopt innovative procedures and practice to meet customer expectations everytime they deal with us. We always welcome any feedback or suggestions from clients in order to serve them better . Vision: We will work together to define and understand every process performed by the rganization and continuosly strive to improve the quality at defferet stage of production and supply. Our aim is to grow by providing standard and superior dyeing products and Garments and support services that are always astep ahead,Eco-frriendly , and loved by our customers . We will give our customers every reason to rely on us and will achieve our vision by developing win-win partnership with our clients and open communications with our all stake holders including associates , customers and suppliers . Mision:Our mission is to lead the industry to the front with complete commitment and dedication on standards , Quality, productivity and customer satisfaction . Esquire Team : Another major asset to our sophisticated production facilities and technical expertise is our team of experienced and qualified people who are committed to achieve maximum customer satisfacti on by delivering superior value products . The team works under the able guidance of our chairman Mr. Mofazzol Hossain , under whose leadership, The company has reached so far in this business. Our senior management include * Mr. Mofazzol Hossain-(Chairman) Esquire group Mr. Ehsanul Habib- Managing Director (M. D) * Mr. Ehsanul Karim Kaiser-General Manager(G. M) * Dr. Md. Ali Haider-G. M(R&D) * Mr. A. S. M. Hafizur Rahman-DGM (Fabric dyeing) * Mr. Nazrul Islam Khan-AGM (Garments) * Mr. Faroqure rahman-AGM (Yarn dyeing) REMARKS : Esquire knit composite Ltd. is a member of Esquire group of companies , a leading house of industries and commerce in Bangladesh . It contains Esquire Electronics , Esquire knit composite , Esquire Knit Wears, Esquire Dyeing Industry , Esquire sourcing , MMH textiles , Fashion Paradise Ltd. CHAPTER 02 Raw Material RAW MATERIAL:Raw material is a unique substance in any production oriented textile industry. It plays a vital role in case of continuous productio n & for high quality fabric. The EKCL always try to use high quality raw material to export high quality and world class product. Raw material for knitting: Yarn Count Cotton:20/1s ,24/1s, 26/1s,30/1s,40/1s) Polyester:50/D,75/D, 100/D Lycra:120/D PC:30/1s CVC:30/1s Gray Millenge:28/1 s Raw material for yarn dyeing: Yarn: Cotton(20/1s,24/1s,26/1s,30/1s,40/1s), Polyester (50/D, 75/D100/D), Lycra (120/D), PC(30/1s), CVC(30/1s) Thread Dyes: Remazol, Ciba, Bezaktive SLF, Drimarene, Kimsoline.Auxiliaries: Raw material for Fabric dyeing: Fabric: Single Jersey, Lycra Single jersey, 1? 1 Rib, 2? 1 Rib, 2? 2 Rib, Lycra Rib, Interlock, Single lacoste, Double lacoste, Terry fleece, Polo pique, Lycra fleece, Gray Millenge. Dyes: Dyes list is given in the next page Auxiliaries: Auxiliaries list is given after dyes list Chemicals & Auxiliaries used in EKCL: Sr. No. | Type| Chemical Name| Supplier| 01. | Acid donor| 01. | DYAPOL-AB| DYAPOL| | | 02. | MEROPAN-CIT| CHT| | | 03. | OPTAVON-4UD| ZSCHIME R & SCH WARZ| | | 04. | SANDASID PB| CLARIANT| | | 05. | SENTAVIN RCO| H & M LTD. | 2. | Anti-creasing Agent| 01. | ALBAFLUID CD| HUNTSMAN| | | 02. | BIAVIN 109 (10% Sol. )| CHT| | | 03. | BIAVIN SFT (10% Sol. )| CHT| | | 04. | Cibafluid C| N/A| | | 05. | JINSOFTER-ACN| JINTEX| | | 06. | JINSOFTER CBA| JINTEX| | | 07. | JINSOFTER BSK| JINTEX| 03. | Antifoaming agent| 01. | ALBATEX FFC (10% Sol. )| CIBA CHEMICALS| | | 02. | CIBAFLOW Jet| CIBA CHEMICALS| | | 03. | CONTIPON S (10% Sol. ) | ZSCHIMER & SCH WARZ| | | 04. | JINDAFOAM JET| JINTEX| | | 05. | CROSCOLOR CDA| EURO DYE CTC| | | 06. | CROSCOLOR NJA| N/A| | | 07. | CROSCOLOR PTM| H & M LTD. | | | 08. | TISSOCYL RC9| H & M LTD. | | 09. | Zetafoam Zero (5% Sol. )| ZSCHIMER & SCH WARZ| 04. | Anti-pilling Enzyme| 01. | Al-Chemi (Conj)| N/A| | | 02. | BEIZYM TEC| HUNTSMAN| | | 03. | Bio-polish| Tex Resources| | | 04. | Biotex PIL(30% Sol. )| N/A| | | 05. | DELTA-BP| H. P. CHEMICALS| | | 06. | Ecotouch| Quality Colour & Chem. LTD. | | | 07. | Fibrilase HD 350| N/A| | | 08. | FORYLASE-DLS 170| N/A| | | 09. | HDL-160| Ablu| | | 10. | JINTEXME OEM| JINTEX| | | 11. | Liquid Enzyme| N/A| | | 12. | MEGA-EH3| Ablu| | | 13. | Retrocell PL7X| H & M LTD. | | | 14. | Retrocell ELX| H & M LTD. | | | 15. | Retrocell PLEX| N/A| | | 16. Retrocell-PLX-TRA| FINTEX TRADING CORP. | | | 17. | ROCKSOFT TM BIO-ACE| dyadic International| | | 18. | SILTEX PE40| CRECOON PVT LTD (PAK)| 05. | Creasing agent| 01. | INVATEX SA| HUNTSMAN| 06. | Detergent| 01. | INVATEX DA| HUNTSMAN| 07. | Dispersing agent| 01. | Domapol-B-conc. | N/A| | | 02. | DYAPOL XLF| ZSCHIMER & SCH | | | 03. | INVATEX AC| HUNTSMAN| | | 04. | OPTAVON SV| H & M LTD. | | | 05. | SETAMOL BL| BASF| | | 06. | SETAMOL WS| N/A| 08. | Emulsifier| 01. | MA-Humi-W(terge AP)| Elitte Textile| 09. | Enzymatic Killer| 01. | SILTEX ASILON OL| CRECOON PVT LTD. (PAK)| 10. | Fixing Agent| 01. ALBAFIX ECO| HUNTSMAN| | | 02. | ALCOFIX R| N/A| | | 03. | JINFIXER| JINTEX| | | 04. | ZETAFIX-R-( WER)| ZSCHIMER & SCH WARZ| | | 05. | ZETAFIX WER| ZSCHIMER & SCH WARZ| | | 06. | Zetasal-WER| JINTEX| | | 07. | TAIGAL N-600| N/A| 11. | General Chemicals| 01. | ACETIC ACID| CENTARY FAITH IND. LTD| | | 02. | BLEACHING POWDER| CENTARY FAITH IND. LTD| | | 03. | Biorol-JK| N/A| | | 04. | CAUSTIC SODA (Pearls)| ARABIAN ALRAIS. COM LTD| | | 05. | Chelam-NEX| N/A| | | 06. | Common Salt (Sikder)| N/A| | | 07. | DISODIUM PHOSPHATE| N/A| | | 08. | GLAUBER SALT| GRASSIM IND. LTD| | | 09. | Green-Acid (Jintex-CPS)| JINTEX| | | 10. GREEN ACID (Jintex-CPS)| N/A| | | 11. | GSS. | FINTEX TRADING| | | 12. | H2O2 (35%)| H. P. CHEMICALS| | | | | | | | 13. | H2O2 (50%)| CENTARY FAITH IND. LTD| | | 14. | JINTEX RH| JINTEX| | | 15. | Lazim PE| N/A| | | 16. | Lubisol-AM| N/A| | | 17. | SCOURNER BF-70| N/A| | | 18. | SETAVIN AS| N/A| | | 19. | Soda Ash| ZSCHIMER & SCH WARZ| | | 20. | Sodium Hydros| NIMIR SPECIALLY CHEMICAL LTD. | | | 21. | Soda PS| SHUNG SHUNG CHEM. COM. LTD. | | | 22. | TRI SODIUM PHOSP HATE| N/A| | | 23. | Viscobleach| ARABIAN ALRAIS. COM. (SA)| | | 24. | Viscocolor| ARABIAN ALRAIS. COM. (SA)| 12. | Levelling agent(For Reactive dyes)| 01. Ablutex-STR| Ablu| | | 02. | ALBATEX LD| HUNTSMAN| | | 03. | Alcoperse AD| N/A| | | 04. | BITGEN DL/P| N/A| | | 05. | CROSCOLOR ADM| H & M LTD. | | | 06. | CROSCOLOR HPJS| H & M LTD. | | | 07. | JINLEV CL-225| JINTEX| | | 08. | JINTEX RLA| JINTEX| | | 09. | Levajol-RL| N/A| | | 10. | MA SCOUR AIN (Perp-IN)| Ellite Textile| | | 11. | Sera-Gal-C-FTR| Scarlet Services| | | 12. | TAIGAL NL-4DH| N/A| | | 13. | TAIGAL SET| N/A| | Levelling agent(For Dispersedyes)| 01. | CROSPREP PBS| H & M LTD. | | | 02. | Doregal-SFD| N/A| | | 03. | DYAPOL-XLF| DYAPOL| | | 04. | JINLEV RLF| JINTEX| | | 05. | LYOGEN PES LIQUID-200| JINTEX| 3. | Peroxide Killer| 01. | Catalase BF| CHT| | | 02. | LORINOL ULTRA-125| N/A| | | 03. | R-THN/Catalase BF| ZSCHIMER & SCH WARZ| | | 04. | Setavan-PK(THN) 50%| ZSCHIMER & SCH WARZ| | | 05. | Reduzol PK (50% Sol. )| N/A| 14. | Reducing agent| 01. | IRGASOL DAM| CIBA CHEMICALS| | | 02. | MCL-TH| CLARIANT| | | 03. | Meropan / Redulite Red| CHT| | | 04. | Redulite – RED| CHT| | | | | | | | 05. | REDUPAL SU| CLARIANT| | | 06. | Zetasol – OR| ZSCHIMER & SCH WARZ| 15. | Sequestering agent| 01. | ANTISIL CONZ| N/A| | | 02. | HEPTOL KEB| CHT| | | 03. | JINTEXALATE SQ-117| JINTEX| | | 04. | LADIQUEST 1097| CLARIANT| | 05. | MEROPAN DPE| CHT| | | 06. | SECURON-C| COGNIS| | | 07. | Trilon – TB| BASF| | | 08. | TRILON TB (10% Sol. )| CLARIANT| 16. | Silicone| 01. | MICROCIL AM| SILVIA| 17. | Soaping agent| 01. | ASUTOL-PA| Ablu| | | 02. | CEREFAST CRD| N/A| | | 03. | COTOBLANCE NSR | CHT| | | 04. | ERIOPON R| HUNTSMAN| | | 05. | JINTEXALATE QSE| JINTEX| | | 06. | REACTIVE W| Texotech| 18. | Softener| 01. | Astrost SA (10% Sol. )| N/A| | | 02. | Bevasoft – CF (10% Sol. )| N/A| | | 03. | CROSOFT NBC (10% Sol. )| EURO-DYE CTC| | | 04. | Decosoft Jcc (10% Sol. )| Tex Color Int. | | | 05. | INSOFT CL (10% Sol. )| NIMIR SPECIALLY CHEMICAL LTD. | | 06. | JINSOFT AW-509| JINTEX| | | 07. | JINSOFTER FS/CS| JINTEX| | | 08. | Jinsofter ME| N/A| | | 09. | Jinsofter NF (10% Sol. )| JINTEX| | | 10. | JINSOFTER WCS-(FLAKES)| JINTEX| | | 11. | Ma-Smooth AL| EURO-DYE CTC| | | 12. | MEGASOFT FMG| HUNTSMAN| | | 13. | TUBINGAL| CHT| 19. | Washing agent| 01. | Ablutex BBV| Ablu| | | 02. | FELOSAN NOF| CHT| | | 03. | Flock-BM/Hydrostat-BM| N/A| | | 04. | Hydrostat BM| N/A| | | 05. | MA Disp-ARE (SOAP REA)| Ellite Textile| | | 06. | SCOURNER S-300| N/A| | | 07. | SINCAL – MED| ZSCHIMER & SCH WARZ| | | 08. | SQ-117| JINTEX| | | 09. | STAIN REMOVER| N/A| | | 10. ZETASOL SPECIAL| ZSCHIMER & SCH WARZ| 20. | Wetting agent | 01. | Ablutex AP-500| Ablu| | | 02. | Ablutex -AP-750 (42% Sol. )| Ablu| | | 03. | AMIDOPAL PB| ZSCHIMER & SCH WARZ| | | 04. | APRETAN EM| ZSCHIMER & SCH WARZ| | | 05. | ASILON OIL| MM TRADING| | | 06. | Chtex BS-401| Centary Faith Industrial Ltd. | | | 07. | Crosquent DS| H & M LTD. | | | 08. | DEPICOL RC-9| ZSCHIMER & SCH WARZ| | | 09. | DIAMUL SHC| YORKSITE| | | 10. | DYAPOL HWF| H & M LTD. | | | 11. | FELOSAN RGN| CHT| | | 12. | FORYI 146 (CONC. )| COGNIS| | | 13. | JINTERGE SCF Cond| N/A| | | 14. | JKY| T.CORPORATION| | | 15. | Lorinal R. K| N/A| | | 16. | MA-Lizen XLC| Ellite Textile| | | 17. | Optavon-AC-BL-100(ABC)| ZSCHIMER & SCH WARZ| | | 18. | Optavon 4UD| H & M LTD. | | | 19. | PERLAVIN NDA| N/A| | | 20. | RADUZIN ABC| Ablu| | | 21. | RADUZIN ABC| ZSCHIMER & SCH WARZ| | | 22. | RADUZIN AC-BL-100| ZSCHIMER & SCH WARZ| | | 23. | Zetasal WER (10% Sol. )| N/A| PRODUCTION PLANNING & SEQUENCE OF OPERATION Introduction and Basic Procedure of Planning and Control : A planned work brings success. Without planning nothing is completed within the required time. So planning has its own importance which is intolerable. Planning† gives a scheduled task and ‘control' completes it successfully. But production planning and cont rol is not an easy task. So EKCL has a self-sufficient and high-performance department called â€Å"Production Planning & Control†. Its Basic working procedure is as follows : 1. Taking orders from marketing division. 2. Analyzing the orders. 3. Planning for knitting the fabric. 4. Planning for dyeing the fabric. 5. Planning for finishing the fabric. It is only a basic procedure. It may change according to the type of order. Sometimes, order is places only for finishing the material or only for dyeing the white goods.Then some steps are omitted for planning procedure. 1. Taking orders from marketing division: EKCL marketing division supplies Fabric Orders to the Planning and control division by a special format. 2. Analyzing the orders: This section analyze the orders according to buyers, Order Quantity, type of orders (i. e. type of fabric, color to be dyed etc. ), delivery date etc. Then it selects which M/C. to use, no of M/C. to use, time required for production etc. This section plans for required quantity of fabric to be knitted (Order quantity + 6% of Order Quantity), knitting balance, fabric need to be dyed.Dyeing balance, RFD (Ready for delivery), RFD balance, delivered fabric and delivery balance. 3. Planning for knitting : This section plans for knitting production. It selects machine for knit the fabric for specific type of fabric, type of yarn used, required GSM, width etc. It also gives delivery data for knitted fabric. It also places orders for buying of yarn from spinning mills by a specific schedule. 4. Planning for dyeing the fabric: Production planning for dyeing is called ‘Batch Plan'. According to the batch no. And color, width, style and construction the batch plan is made. For easy understand this section gives some ‘T. cards. ‘T' cards are serialized according to the priority of delivery. The batches and ‘T' cards also serialized as to dye light shade at first and lastly the dark shades, since faulty shade s can be converted to dark color later. 5. Planning for finishing the fabric: Finishing schedule is same us the dyeing. After dyeing the material goes to the finishing section with the batch plan. Finished data is written to the batch card and is informed to the planning section. However, this section always enforces to all the departments to finish all the works within the delivery time given by the buyers.This section delivers materials by truck, micro, air etc to the customer within the meantime. Thus it plays a very important role in the success of the company. Production planning: Marketing Lab dip Lab dip approval Sample production Sample approval and order for bulk production Knitting Sample production according to buyer recommendation Bulk knitting production Batching Pre- treatment Dyeing Finishing Packing Ready for delivery (RFD) Garments section SEQUENCE OF OPERATION : Knitting Grey inspection Batch preparation White Processing Pretreatment Cotton dyeing Polyester dyeing Hydro-extracting Dewatering Drying CompactingFinal Inspection inspection Finished store Delivery to Garment industry Lab Section Lay out for Lab Chemicals Dexter HT Dyeing m/c Lab table Wash fast UN-1 Mathis Labomat Digi Oven Ahiba Naunce Rapid dyeing m/c Ahiba Naunce Rapid dyeing m/c Ahiba sample dyeing-1Robolab-1 Robolab-2 Trumble dryer Washactor-2 Spectophotometer-1 Lab Office Washactor-1 Spectophotometer-2 Lab ; Quality Control machines ; apparatus Specification SL. No. | Specification| SL. No. | Specification| 01. | ROBOLABModel No. : XPNManufacturer : Sclavous InternationalMade in :GreeceFunction :1. Making stock solution accurately. 2. Auto dispersing of given recipe. MACHINE TYPE :Robolab XPNMANUFACTURED BY â€Å"TALOS†-66100DRAMA GR MANUFACTURE IN YEAR :2009SERIAL No. 0963TOTAL WEIGHT : 800 KGPOWER : 4 KWELECTRICAL FEATURES : 220v 50HzPHASES : 1 MAX. CURRENT : 20 A | 02. | ROBOLABModel No. : XPNManufacturer : Sclavous InternationalMade in :GreeceFunction :1. Maki ng stock solution accurately. 2. Auto dispersing of given recipe. MACHINE TYPE :Robolab XPNMANUFACTURED BY â€Å"TALOS†-66100DRAMA GR MANUFACTURE IN YEAR :2009SERIAL No. : 0963TOTAL WEIGHT : 800 KGPOWER : 4 KWELECTRICAL FEATURES : 220v 50HzPHASES : 1 MAX. CURRENT : 20 A| 03. | Ahiba IRSample Dyeing machineModel No. : USTCManufacturer : USAFunction :1. Sample dyeing for cotton substrate. No. f pots in the dye bath : 20Brand : datacolor SPECTRUMâ„ ¢ family of solutions| 04. | Ahiba NuanceSample Dyeing machineModel No. : ECOManufacturer : Datacolor Function :1. Sample dyeing for cotton substrate. No. of pots in the dye bath : 20Brand : datacolor SPECTRUMâ„ ¢| 05. | Ahiba NuanceSample Dyeing machineModel No. : ECOMade in : USAManufacturer : Datacolor Function :1. Sample dyeing for cotton substrate. No. of pots in the dye bath : 20Brand : datacolor SPECTRUMâ„ ¢| 06. | MATHIS LabomatSample Dyeing machineModel No. : AGCH-8156Manufacturer : Warner MathisFunction :1.Sample dy eing for cotton substrate. No. of pots in the dye bath : 24| 07. | Dexter – High Temperature Dyeing machineModel No. : 73Manufacturer : Yuan Shen Enterprise Ltd. Made in : TaiwanFunction :1. Sample dyeing in high temperatureTemperature maintained by Glycerine bath. No. of pots in the dye bath : 24 Dexter ®PH : 3 ,VOLT : 220 Hz , INPUT : 9 KWMODEL No. :73 DATE : 93 07YUAN SHEN ENTERPRISE CO. LTD. | 08. | Wash Fast UNIModel No. : 60351Serl. No. : 145338 Manufacturer : Mag EngineersMade in : IndiaMethod used : (ISO-105C06,C01 AATC-61/135)Function :1. For checking color fastness after washing.No. of pots in the bath : 08 | 09. | DIGIOVENModel No. : C1301Manufacturer : Mag EngineersMade in : IndiaMethod used : (ISO-105E 01, E 04/AATCC-107/15-2002)Function :1. Sample drying for perspiration ; water fastness test. | 10. | PERSPIRPMETERModel No. : C2301Manufacturer : Mag EngineersMade in : IndiaMethod used : (ISO-105 E 01,E 04/AATCC-107/15-2002)Function :1. For checking color fastn ess to perspiration. | 11. | RAPID DYEING MACHINEFunction :1. Sample dyeing . 2. Wash-off the dyed sample. 3. Different pretreatment for dyeing. >Required time can’t set in this machine . No. of pots in the dye bath : 24 | 12. RAPID DYEING MACHINEFunction :1. Sample dyeing . 2. Wash-off the dyed sample. 3. Different pretreatment for dyeing. >Can pre set the dyeing time. No. of pots in the dye bath : 24 | 13. | TUMBLE DRYERModel No. : T4130Manufacturer : ElectroluxMethod used : (ISO-6330/AATCC-135)Made in : SwedenType : Front LoadingFunction :1. For drying fabrics/Garments after wash . | 14. | WASCATORModel No. : F0M71CLSManufacturer : ElectroluxMade in : SwedenMethod used : (ISO 6330-2000 ISO 3759-1999 ISO 5077-1984) (DIN EN 25077/26330-1994)Type : Front loading , Rotating drum .Function :1. For checking appearance after wash . 2. For checking dimensional stability . | 15. | WASCATORModel No. : F0M71CLSManufacturer : ElectroluxMade in : SwedenMethod used : (ISO 6330-2000 ISO 3759-1999 ISO 5077-1984) (DIN EN 25077/26330-1994)Type : Front loading , Rotating drum . Function :1. For checking appearance after wash . 2. For checking dimensional stability . | 16. | SPECTROPHOTOMETERModel No. : SF600X(Spectraflash)Manufacturer : ElectroluxMade in : USASoftware Used :1. DCI match. 2. Color toolsFunction :1. Color matching . 2.Measuring color difference . 3. Measuring the reflectance % of a dyed sample. 4. Measuring the strength of dyestuff. | 17. | SPECTROPHOTOMETERModel No. : CM-3600dManufacturer : MinoltaMade in : IndiaSoftware Used :1. JaypakFunction :1. Color matching . 2. Measuring color difference . 3. Measuring the reflectance % of a dyed sample. 4. Measuring the strength of dyestuff. | 18. | PRECISION OVENSample dryerModel No. : DO-452Manufacturer: JF Instrument Co. LtdMade in : TaiwanFunction :1. Sample drying after washing ; drying . | 19. | CROCKMETERJames H. Heal ; Co. Ltd. Halifax , HX 36EP , England. | 20. | CROCKMETER Model No. 125302Manufacturer : RoachesMade in : EnglandMethod used : (ISO–105X12 / AATCC-8)Function :1. For checking color fastness to rubbing of yarn . | 21. | Wrap Reel ; Balance(Yarn count tester)Model No. : Roaches International Ltd. Made in : EnglandFunction :1. To determine Yarn count . | 22. | Yarn Appearance Tester(Auto winder RB)Model No. : Y0831Manufacturer : Mag EngineersMade in : India Function :1. Checking eveness of yarn ; grading accordingly . | 23. | Unistretch M/CModel No. : C0501Manufacturer : Mag EngineersMade in : India Method used :1. Button / Snap pull test : IHTM020/ASTM 4846. 2. Seam slippage : UNI 9743/BS 33203.Lea strength : ISO 6939/ASTM D 15784. Single yarn strength test :ASTM D2256| 24. | Mag Sun FastModel No. : C 0605Manufacturer : Mag EngineersMade in : India Method used :ISO-105B02/AATCC-3Function :1. For checking color fastness to light . | 25. | Auto Burst 28(Bursting Strength Tester)Model No. : C 0601Manufacturer : Mag EngineersMade in : India Method used :ISO-13928-2/1 2945-1ASTM D 3787 , 3786Function :1. To measure bursting strength to fabric . | 26. | Auto pill(Pilling Tester)Model No. : C 1401Manufacturer : Mag EngineersMade in : India Method used :ISO-12945-1,2Function :1. To check pilling of fabric. | 27. | pH MeterModel No. 6173Function :1. To measure pH value . | 28. | Friction TesterModel No. : TextechnoManufacturer : ReibwertwaageMade in : GermanyFunction :1. To measure co-efficient of friction . | 29. | Grey Scale ISO 105-A03 : 1993 BSEN 20105-A03 : 1995 BS 1006-A03 : 1990 SDC Standard Methods 5th Edition A03 Grey Scale (Two scale) For : >Assessing staining . >Assessing color change . | 30. | Matching BoothLIGHT BOX 9 (Supervision 2C)(Visual color matching chamber)Model No. : G0201Manufacturer : Mag EngineersMade in : India Function :1. Checking color difference under different light source. Like D65 ,TL84 , UV , CWF etc. | 31. Matching BoothLIGHT BOX (Century Faith)(Visual color matching chamber)Model No. : 70080Function :1. Checking co lor difference under different light source. Like D65 ,TL84 , UV , CWF etc. | 32. | Q – SUNXenon Test ChamberLight Fastness TesterModel No. : B02| Recipe formulation Buyer can give fabric sample or colour code. So at first the colour is to identify if the buyer gives colour code or pantone number. It is easier to formulate recipe by spectrophotometer from colour code or pantone number because they are very specific. But if it is fabric sample then with the help of spectrophotometer several numbers of recipes are to formulate.Process flow chart of lab Swatch from buyer Checking the quality parameter Recipe Formulation Record Matching Visually Recipe Correction Exact matching with swatch Two or more options of Lab-dip send to buyer Approved Not Approved Go for production Matching Re-Lab-dip Chemicals used in lab For Cotton Scouring and Bleaching: YARN| Name| Amount| Function| Cottoclarin-KD| 1. 25 g/l| Soaping agent| Stabilol-ZM| 0. 4 g/l| Peroxide killer| Securon-C| 0. 75 g/l| Sequestering agent| Caustic| 2 g/l| Scouring agent| H2O2| 4. 0 g/l| Bleaching agent|Acetic acid| 1 g/l| Neutralization| Name| Amount| Function | Reduzin-ABC| 2 g/l| Wetting agent| Jinsofter-BSK| 0. 75-1. 5 g/l| Anticreasing agent| Jintexalate-SQ117| 1 g/l| Sequestering agent| Contavan-GAL| 0. 75 g/l| Stabilizer| Caustic| 2. 5 g/l| Scouring agent| H2O2| 4. 5 g/l| Bleaching agent| Fabric| For Cotton dyeing| Name| Amount| Function| Ladiquest-1097| 1 g/l| Sequestering agent| Jinsofter-BSK| 1 g/l| Anticreasing agent| Jinlev CL-225| 1. 5 g/l| Levelling agent| Formic Acid| 0. 1 g/l| Controlling pH| Glauber salt | | For Fixation| Soda| | For fixation ; contolling pH| For Washing| Name| Amount| Function|Jintexalate-QSE| 1. 5 cc| Soaping agent| Cotoblance-NSR| 1. 5 cc| Soaping agent| Acetic Acid| | Neutralization| For Polyester Dyeing| Name| Amount| Function| Dyapol-AB| 1 g/l| Acid donar| Setamol-WS| 0. 75 g/l| Dispersing agent| Jinlev-RLF| 0. 5 g/l| Levelling agent| Acetic acid| 0. 6 g/l| C ontrolling pH| Deragal-SFD| 1 g/l| Buffering + Dispersing agent| Domapol B. Conc. | 2 g/l| Buffering + Dispersing agent| For Reduction Clearing| Name| Amount| Function| Hydrose| 2 g/l| Reducing agent| Caustic| 2 g/l| Reducing agent| Salt-Soda Chart Amcazol Shade %| Up to 0. 05| 0. 05-0. 075| 0. 075-0. 10| 0. 1-0. 2| 0. 2-0. 3| 0. 3-0. | 0. 4-0. 5| 0. 5-0. 6| Salt(g/l)| 2| 3| 5| 7| 9| 12| 16| 20| Soda(g/l)| 2| 3| 4| 5| 7| 8| 9| 10| Shade %| 0. 6-0. 7| 0. 7-0. 8| 0. 8-0. 9| 0. 9-1. 0| 1. 0-1. 20| 1. 2-1. 4| 1. 4-1. 6| 1. 6-1. 8| Salt(g/l)| 22| 24| 26| 28| 32| 34| 38| 42| Soda(g/l)| 11| 12| 12| 13| 13| 14| 15| 16| Shade %| 1. 8-2. 0| 2. 0-3. 0| 3. 0+| Salt(g/l)| 46| 50| 60| Soda(g/l)| 18| 20| 20| Bezctive Shade %| ; 0. 1| 0. 1-0. 5| 0. 5-1. 0| 1. 0-2. 0| 2. 0-3. 0| 3. 0-4. 0| 4. 0-5. 0| Salt(g/l)| 10| 20| 30| 40| 50| 60| 70| Soda(g/l)| 5| 10| 15| 20| 20| 25| 25| Shade %| 5-6| 6;| Salt(g/l)| 80| 90| Soda(g/l)| 25| 25| Remazol Shade %| ;0. 1| 0. | Up to 1. 0| Up to 2. 0%| 2-3%| 3-5%| Sal t(g/l)| 20| 30| 40| 50| 60| 80| Soda(g/l)| 3| 3| 10| 13| 15| 20| Imcozine Shade %| ;0. 5| 0. 5-1. 0| 1. 0-2. 0| 2. 0-3. 0| ;3. 0| Salt(g/l)| 30| 45| 60| 70| 90| Soda(g/l)| 8| 12| 18| 20| 25| Cibacron Shade %| ;0. 01| 0. 01-0. 05| 0. 05-0. 1| 0. 1-0. 5| 0. 5-1. 0| 1. 0-2. 0| 2. 0-3. 0| Salt(g/l)| 20| 20| 20| 25| 30| 50| 60| Soda(g/l)| 6| 6| 6| 8| 10| 12. 5| 15| Shade %| 3. 0-4. 0| 4. 0+| Salt(g/l)| 60| 80| Soda(g/l)| 17. 5| 20| Kimsoline Shade %| Up to 0. 05| 0. 05-1. 0| 1. 0-1. 5| 1. 5-3. 0| 3. 0-4. 0| 4-6| 6-8| Above 8| Salt(g/l)| 20| 30| 40| 50| 55| 60| 80| 100|Soda(g/l)| 10| 13| 15| 18| 20| 20| 20| 20| Synozol Shade %| Below 0. 1| 0. 1-0. 5| 0. 5-1. 0| 1. 0-2. 0| 2. 0-3. 0| 3. 0+| Salt(g/l)| 10| 20| 30| 40| 50| 60| Soda(g/l)| 8| 10| 13| 16| 18| 20| Levafix CA Shade %| ;0. 1| 0. 1-0. 5| 0. 5-1. 0| 1. 0-2. 0| 2. 0-3. 0| 3. 0-5. 0| ;5. 0| Salt(g/l)| 15| 20| 35| 50| 60| 80| 80| Soda(g/l)| 5| 7| 10| 13| 15| 20| 20| Drimarine CL Shade %| ;0. 5| 0. 5-1. 0| 1-1. 5| 1. 5-2| 2. 0-3| ;3| Sa lt(g/l)| 20-50| 60| 65| 70| 80| 80| Soda(g/l)| 5| 10| 15| 18| 20| 20| Drimarine EX-XN Shade %| ;1. 0| 1. 0-3. 0| 3. 0 above| Salt(g/l)| 20-40| 40-60| 60-80| Soda(g/l)| 5. -10| 10-15| 15-20| Revatol S| 1. 0-2. 0| 1. 0-2. 0| 1. 0-2. 0| Sumifix Shade %| 0. 1| 0. 1-0. 3| 0. 3-0. 6| 0. 6-1. 0| 1. 0-1. 5| 1. 5-3. 0| 3. 0+| Salt(g/l)| 3| 7| 10| 15| 20| 40| 50| Soda(g/l)| 10| 10| 15| 15| 20| 20| 20| Dychufix Shade %| 0. 05-0. 1| 0. 1-0. 5| 0. 5-1. 0| 1. 0-2. 0| 2. 0-3. 0| 3. 0-4. 0| 4| Salt(g/l)| 20| 30| 40| 50| 60| 70| 80| Soda(g/l)| 10| 15| 20| 20| 20| 20| 20| Shade %| 3. 0-4 | 4. 0+| Salt(g/l)| 60| 80| Soda(g/l)| 17. 5| 20| Sequence of dyeing 100% cotton fabric in lab Select bleach fabric (5 gm) Recipe making Select dyes Dyeing Hot wash Neutralization Soaping Cold washDrying Match with standard sample yes Bulk production Sequence of dyeing Polyester/Cotton fabric in lab Select bleach fabric ( 5 gm ) Carbonizing of cotton part Fabric weight measure with carbonized part Recipe making Selec t dyes Dyeing of polyester part Matching dyed PES part with standard yes Dyeing of cotton part Hot wash Neutralization Soaping Cold wash Drying Total sample match with standard sample yes Bulk production Calculation: Usually following calculations are followed – Recipe % ? Sample Weight ** Dye Solution = (cc). Stock solution % g/L ? Total Liquor ** Salt (cc) Stock solution ? 1000 g/L ?Total Liquor ** Soda Solution = (cc). Stock solution ? 1000 g/L ? Total Liquor ** Chemicals = (cc). Stock solution ? 1000 Problems for lab-dip : -Shade variation ( major problem ) . -Soda or alkali spot come. -Metamerism problem . Problems overcome by : -Dye adjust between std. and lab-dip. -Accurate dyes and chemical measure. -By shading (additional way). -By stripping. Samples send to buyer: Now for every separate sample dyeing with separate recipe are send to buyer for approval. The buyer approves one sample and the recipe of that approved sample is now send to dyeing section. Batching Sectio n Batch Section Batching:Batching preparation is the process where visually inspected grey fabrics are divided into different batches with reasonable quantity in order to make them suitable for the further operation. During batching the following factors are considered: 1 1. Order priority 2 2. Yarn type 3 3. Yarn dyed/Color (Light-medium/Deep) 4 4. Fabric quantity 5 5. Capacity of available machines 6 Proper batching criteria: To use maximum capacity of existing dyeing m/c To ensure every dyeing m/c running in full production. To minimize the m/c washing time or preparation time. To keep the no of batch as less as possible for same shade, etc.Batch Preparation Process sequence of Batch preparation receive batch card from Grey In-charge Make the priority as per dyeing plan Take one specific Batch card. Check the availability of fabric Take required quantity of body fabric from store Make required no. of Rope maintaining equal length Take collar/cuff as per size, keep the total weigh t. Distribute the collar /cuff or Rib in each rope equally unsure equal length Stitch the fabric Write down the weight against roll no. in the back side of the Batch Card Write the total weight in Batch Card Put signature ; date Fill the production report formSewing:â€Å"Sewing means stitching†. The necessity of sewing: -To adjust the rolls by sewing which is adjusted with hand by knotting in turning before sewing? -They fulfill the sewing row in process Route Card and fulfill the particular sewing chart then it goes for dyeing. Turning: Normally turning is done for those fabrics which are not same in both face ; back to protect the face side of fabric from any dust, spot, other color, machine corrosion or any visual or physical disturbance. The machine by which counting of rolls ; face/back side of fabric is opened is called turner machine. Fabric Dyeing SectionLayout and evacuation plan of fabric dyeing section Fabric Dyeing Machine Specification No. of Sample Dyeing Machi ne: 10 No. of Bulk Dyeing Machine: 17 List of Sample Dyeing Machine Sl No| Machine type| Specification| 01. | Fong’s-20| M/C NO. : ALLFIT-25SER. NO. : 24009628CERT. NO. :HKG-930003/2YEAR BUILT: 1999DESIGN CODE: BS 55001997 CAT2DESIGN PRESSURE: 400 KPaDESIGN TEMPERATURE : 140 °CHYDRAULIC TEST PRESSURE: 650 KPaTEST DATE : 1999SAFETY VALVE SET : 400 KPaTESTED BY LLYODS COMPANY, Fongs Manufacturer : Fongs National Engineering (Shenzen) Co.Limited. Manufacturing Country : TaiwanCapacity: 20 Kg | 03. | Fong’s-30/2| M/C NO. : ALLFIT-30SER. NO. : 27013515CERT. NO. :HKG-0230011/4YEAR BUILT: 2002DESIGN CODE: BS 55001997 CAT2DESIGN PRESSURE: 400 KPaDESIGN TEMPERATURE : 140 °CHYDRAULIC TEST PRESSURE: 650 KPaTEST DATE : 2002SAFETY VALVE SET : 400 KPaTESTED BY LLYODS COMPANY , Fongs Manufacturer : Fongs National Engineering (Shenzen) Co. Limited. Manufacturing Country : TaiwanCapacity: 30 Kg| 04. | Fong’s-120| M/C NO. : ALLFIT-120SER. NO. : 25010850CERT. NO. HKG-030008/3 7YEAR BUILT: 2000DESIGN CODE: BS 55001997 CAT2DESIGN PRESSURE: 400 KPaDESIGN TEMPERATURE : 140 °CHYDRAULIC TEST PRESSURE: 650 KPaTEST DATE : 2000SAFETY VALVE SET : 400 KPaTESTED BY LLYODS COMPANY , Fongs Fongs National Engineering (Shenzen) Co. Limited. Manufacturing Country : TaiwanCapacity: 120 Kg| 06. | HAF-30| CAPACITY:30 KGSTOTAL POWER:9 KWWORKING MEDIUM : WATER 240Lit. DATE : 2005. 4MFG. NO. : 2005-HAF-30-1MODEL : TGRU-HAF-1-30BODY MAXIMUM WORKING PRESSURE : 4 KG/cm? TOTAL WORKING TEMP. : 140 °CHEATER MAXIMUM WORKING PRESSURE: S/T-5/4KG/cm?MAXIMUM WORKING TEMP. : S/T 158 °C/140 °CNDT CLASS : RT 20%Manufacturer : TONG GENG ENTERPRISE CO. LTD Manufacturing Country : TAIWAN| 07. | ATHENA-50/1| Brand Name : Athena by SCLAVOSCountry of Origin : GreeceSerial No. : 03-1B-2931Year Built : 2009Design Code : ASME vii DivSpecial Features : AQUACHORN Twin Soft Flow SystemMaximum work pressure (MPa): . 28Testing pressure (MPa):0. 40Maximum working Temperature ( °C): 142 Patent No . : 5. 621. 937Capacity : 50 KgElectronic Information : Machine Voltage (V) : 3? 380 ACControl Voltage (V) : 24 DCTotal Horse Power (HP) : 9 KW| 08. ATHENA-50/2| Brand Name : Athena by SCLAVOSCountry of Origin : GreeceSerial No. : 03-1B-2932Year Built : 2009Design Code : ASME vii Div-1Special Features : AQUACHORN Twin Soft Flow SystemMaximum work pressure (MPa): . 28Testing pressure (MPa):0. 40Maximum working Temperature ( °C): 142 Patent No. : 5. 621. 937Capacity : 50 KgElectronic Information : Machine Voltage (V) : 3? 380 ACControl Voltage (V) : 24 DCTotal Horse Power (HP) : 9 KW | 09. | KRSNA(10 kg)/1| COUNTRY OF ORIGIN : AHMEDABAD , INDIATEL: +91-79-22818537 TELE FAX: +91-79-22823093/27680745EMAIL: [email  protected] com/infokrsnadyeingmachine. om Website: http://www. krsnadyeingmachine. com Serial No. 12/38 Year:10/09-10 Model :ATM| 10. | KRSNA(10 kg)/2| COUNTRY OF ORIGIN : AHMEDABAD , INDIATEL: +91-79-22818537 TELE FAX: +91-79-22823093/27680745EMAIL: [email  protected] c om/infokrsnadyeingmachine. com Website: http://www. krsnadyeingmachine. com Serial No. 13/38Year :10/09-10Model: ATM| Bulk production dyeing Machine Sr. No. | Machine type| Specification| 01. | ATH-1/1| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 250 KgNo. of Nozzle : 1Serial No. : 04-1A-2/11Design Code : ASME VIII DIV. Maximum work pressure (bar): 2. 8Testing pressure (bar):4. 0Maximum working Temperature ( °C): 142 Patent No. : 5-621-937Year of construction : 2005Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 380 ACMax. Current (A) : 33Control Voltage (V) : 24 DCTotal Horse Power (HP) : 19KW| 02. | ATH-1/2| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 250 KgNo. of Nozzle : 1Serial No. : 04-1A-250Design Code : ASME VIII DIV. 1Maximum work pressure (bar): 2. 8Testing pressure (bar):4. 0Maximum working Temperature ( °C): 142 Patent No. 5-621-937Year of construct ion : 2004Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 380 ACMax. Current (A) : 42Control Voltage (V) : 24 DCTotal Horse Power (HP) : 24| 03. | ATH-1/3| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 250 KgNo. of Nozzle : 1Serial No. : 04-1A-2874Design Code : ASME VIII DIV. 1Maximum work pressure (MPa): 0. 28Testing pressure (MPa): 0. 40Maximum working Temperature ( °C): 142 Patent No. : 5-621-937Year of construction : 2007Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 80 ACMax. Current (A) : 42Control Voltage (V) : 24 DCTotal Horse Power (HP) : 24| 04. | ATH-1/4| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 250 KgNo. of Nozzle : 1Serial No. : 04-1A-2868Design Code : ASME VIII DIV. 1Maximum work pressure (MPa): 0. 28Testing pressure (MPa):0. 40Maximum working Temperature ( °C): 142 Patent No. : 5-621-937Year o f construction : 2007Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 380 ACMax. Current (A) : 73 AControl Voltage (V) : 24 DCTotal Horse Power (HP) : 24| 05. ATH-2/1| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 500 KgNo. of Nozzle : 2Serial No. : 04-2A-2870Design Code : ASME VIII DIV. 1Maximum work pressure (MPa): 2. 80Testing pressure (MPa):0. 40Maximum working Temperature ( °C): 142 Patent No. : 5-621-937Year of construction : 2007Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 380 ACMax. Current (A) : 59 Control Voltage (V) : 24 DCTotal Horse Power (HP) : 35| 06. | ATH-2/2| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 500 KgNo. f Nozzle : 2Serial No. : 04-2A-2869Design Code : ASME VIII DIV. 1Maximum work pressure (MPa): 0. 28Testing pressure (MPa):0. 40Maximum working Temperature ( °C): 142 Patent No. : 5-62 1-937Year of construction : 2007Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 380 ACMax. Current (A) : 59 Control Voltage (V) : 24 DCTotal Horse Power (HP) : 35| 07. | ATH-3/1| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 750 KgNo. of Nozzle : 3Serial No. : 04-3A-2607Design Code : ASME VIII DIV. 1Maximum work pressure (bar): 2. Testing pressure (bar):4. 0Maximum working Temperature ( °C): 142 Patent No. : 5-621-937Year of construction : 2004Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 380 ACMax. Current (A) : 68Control Voltage (V) : 24 DCTotal Horse Power (HP) : 48| 08. | ATH-3/2| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 750 KgNo. of Nozzle : 3Serial No. : 04-3A-2880Design Code : ASME VIII DIV. 1Maximum work pressure (MPa): 0. 28Testing pressure (bar):4. 0Maximum working Temperature ( °C): 142 Patent No . 5-621-937Year of construction : 2007Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 380 ACMax. Current (A) : 73Control Voltage (V) : 24 DCTotal Horse Power (HP) : 47| 09. | ATH-6| Brand Name : Athena2â„ ¢ by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 1500 KgNo. of Nozzle : 6Serial No. : 04-6A-2907Design Code : ASME VIII DIV. 1Maximum work pressure (MPa): 0. 28Testing pressure (bar):0. 40Maximum working Temperature ( °C): 142 Patent No. : 5-621-937Year of construction : 2009Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 80 ACMax. Current (A) : 134Control Voltage (V) : 24 DCTotal Horse Power (HP) : 88| 10. | AA-3/1| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 750 KgNo. of Nozzle : 3Serial No. : 06-3A-2963Type : DSL 750 FMaximum working Temperature ( °C): 98Pmax. : 3. 55 KWVmax. : 3? 440 volt 50/60 HzPatent No. : 5-621-937Year o f construction : 2009Electronic Information : Machine Voltage (V) : 3? 380 ACMax. Current (A) : 75Control Voltage (V) : 24 DCTotal Horse Power (HP) : 48| 11. | AA-3/2| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 750 KgNo. f Nozzle : 3Serial No. : 06-3A-2964Type : DSL 750 FMaximum working Temperature ( °C): 98Pmax. : 3. 55 KWVmax. : 3? 440 volt 50/60 HzPatent No. : 5-621-937Year of construction : 2009Electronic Information : Machine Voltage (V) : 3? 380 ACMax. Current (A) : 75Control Voltage (V) : 24 DCTotal Horse Power (HP) : 48| 12. | S. HT-2| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 360 KgNo. of Nozzle : 2Serial No. : 03-2A-2193Design Code : ASME VIII DIV. 1Maximum work pressure (bar): 3. 5Testing pressure (bar):5. 3Maximum working Temperature ( °C): 140 Patent No. 5-621-937Year of construction : 1993Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 380 ACMa x. Current (A) : 44Control Voltage (V) : 24 DCTotal Horse Power (HP) : 25/185| 13. | S. HT-3/1| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 540 KgNo. of Nozzle : 3Serial No. : 03-3A-22/1Design Code : ASME VIII DIV. 1Maximum work pressure (bar): 3. 5Testing pressure (bar):5. 3Maximum working Temperature ( °C): 140 Patent No. : 5-621-937Year of construction : 1993Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 80 ACMax. Current (A) : 50Control Voltage (V) : 24 DCTotal Horse Power (HP) : 36/26. 25 KW| 14. | S. HT-3/2| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 540 KgNo. of Nozzle : 3Serial No. : 03-3A-22/2Design Code : ASME VIII DIV. 1Maximum work pressure (bar): 3. 5Testing pressure (bar):5. 3Maximum working Temperature ( °C): 140 Patent No. : 5-621-937Year of construction : 1993Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine V oltage (V) : 3? 380 ACMax. Current (A) : 50Control Voltage (V) : 24 DCTotal Horse Power (HP) : 36/26. 25 KW| 15. | S.HT-4/1| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 720 KgNo. of Nozzle : 4Serial No. : 03-4A-2305Design Code : ASME VIII DIV. 1Maximum work pressure (bar): 3. 5Testing pressure (bar):4. 0Maximum working Temperature ( °C): 140Patent No. : 5-440-771Year of construction : 2000Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 400 ACMax. Current (A) : 64Control Voltage (V) : 24 DCTotal Horse Power (HP) : 39| 16. | S. HT-4/2>720| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 720 KgNo. of Nozzle : 4Maximum work pressure (bar): 3. Testing pressure (bar):4. 0Maximum working Temperature ( °C): 140Special Features : AQUACHORN Twin Soft Flow SystemTotal Horse Power (HP) : 40| SPECIAL FEATURES OF SCLAVOS MACHINE : Twin soft flow system: The main pump liqour flow in sclavos is distributed into two nozzles achieving minimum pressure. The technical solution results in a perfact fabric transport ; liqour penetration at a very low nozzle pressure. The patented plaiting system ensures good storage of the fabric with the uniqe liqour bypass system diverting the biggest amont of liqour out side the chamber. This avoids abrasion of fabric surface.Advantages: * Less compacting system * Extended fabric liqour exchange * Reorientation of the rope at every turn * Vertical plaiting Aquacron: Revolutionary continuous wash system, diverting contaminated liquor at the exit of TSF outside the j box to a drain pipe. A continuous flow of either preheated (via Sclavos Heat Recovery) or cold water turns Sclavos into a virtually nonstop operation dyeing machine. Drainage of contaminated liquor via the liquor bypass avoids liquor dropping on to the stored fabric. High liquor renewal speed caused by very low liquor level during washing. Advantages: 1. Efficient wa shing effect. . Less water consumption. 3. Less temperature shocks when filling with cold water. 4. Precise calculation of water consumption. FULLY AUTOMATIC FUNCTION: * Automatic salt ; soda dosing system. * Automatic chemical injection system. * Automatic heat exchanging process. Ciba new process: Bleach+Enzyme Machine filling with water at normal Temperature Fabric loaded at normal temperature (36-400C) Chemicals {Contipon S (10%solution), Jintex Stab, Antisil Conz Jinsofter BSK , Ablutex-AP-750 (42% Soln)} Dozing at 60 0C ; Run for 4 min H2O2 (35% Soln) is added at 600C within 3-4 minute NaOH is added for 7 min at 700CRun time 20 min at1100C Cooling at 95-80 0C ; then aquachron is done for 12 min Absorbency test is done. Water is leveled Acetic Acid is added at 550C runtime 6 min Per oxide Killer (Raduzin-THN (50% Soln)) is added at 55C for 10 min, Per oxide is checked (if H2O2 = O) PH is Checked (PH=4. 8) Enzyme ( Retrocell PLX-TRA) at 550C run for 45 min Aquachron is done at 5 50C for 5 min Hot wash at 80 C for 20 min Aquachron is done at 550C for 5 min Water is leveled Dyeing (ciba new process): Dyeing auxiliaries(Jinlev-CL225, Antisil conz) and acitic acid /RL)is added at 600C for 30 min PH is Checked (PH= 6-6. 5 ) Runtime 20 minDyes is dosing at 600C 20min added at run for 10 min. Glauber salt dosing at 600C for 30 min and run for 20 min Soda dosing at 600C for 20 min [1st part] Soda dosing at 600C for 20 min[2nd part] After 5 min shade is checked If shade is not â€Å"OK† then it’s checked after every 5 min until matching If shade is â€Å"OK† Liquor is drained Water filling and aquacron is done for 25 min Soaping : Acid wash is done at 600C and run for 6 min for neutralization PH is checked (acidic condition) Soaping agent (Jintexalate QSE) is added at 950C ; run for 12 min Aquachron is done at 70 C for 5 min Hot wash at 900C run for 9 minAquachron is done for 10 min Drain out Nova Ciba Fixing: Fixing agent (WER)is added for 10 m in at 400C and run for 10 min Acidic acid +Dosssing Bevsoft-CF +Jinsofter –WCS is added for 10 min at 400C ; run for 20 min Unload Finishing Section Lay-out of the Finishing section DEWATERING ; SLITTING M/C Production Officers Room FINISHED Goods STENTER MACHINE – 02 STENTER MACHINE – 03 STENTER MACHINE -01 OFFLINE QUALITY CONTROL ROOM COMPACTORM/C- 03 LAFER COMPACTOR M/C-01 DEWATERING-2 DEWATERING-1 DRYER MACHINE FINISHED Goods FINISHED Goods COMPACTOR M/C C- 02 CALANDER M/C RAISING M/C SLITTING M/CSUEDING M/C Online QC Officers Table Finishing: After dyeing knit fabric is required to finish. During dyeing all knit fabric are dyed in tubular form. According to buyer’s requirement knit fabric are finished in open form or tubular form. Dyed Fabric from Dyeing Department Shade check Flow chart of finishing process Dewatering Open width Tubular form Dewatering Drying Slitting Calendering ; compactor Stentering/Dryer Final Inspection Open compactor Packing F inal Inspection Delivery Packing Delivery Machines of Finishing section M/C No. M/C Name| M/C specification| 01. | Hydro-1Dewatering M/C -1| SANTEX AG CH-9555 TobelControl panel Inspected by Santex agType: SANTASTRETCH 140Com. Nr. : 3887Electr. diagr. Nr. : 95-3887Electr. Voltage: 3? 380V+N+E 230V 50 HzConnected Load: 8KWYear of Construction: 1995Made in Switzerland| 02. | Hydro-1Dewatering M/C -1| SANTEX AG CH-9555 TobelControl panel Inspected by Santex agType: Santastretch PlusCom. Nr. : 5872Electr. diagr. Nr. : 03-5872Electr. Voltage: 3? 400+PEN 230V 50 HzConnected Load: 20 KWYear of Construction: 2003 Made in Switzerland| 03. | Slitting| bianco ® S. P. AMACCHINE TESSILIVial Industria, 4 -12051ALBA CN ITALIATel. 173/440402-(5 line r. a. )Fax:0173/34872-0173/297000-Telex-212357 BIANCOMACHINE: Linea TaglierinaSERIAL NO. : 960112CONSTRUCTION YEAR : 1996VELOCITA’MAX(m/min. ) : | 04. | Dewatering+Slitting| bianco ® S. P. AMACCHINE TESSILIVial Industria, 4 -12051ALBA CN ITAL IATel. 0173314111Fax : 01734872 Email : bianco-spa. comMACHINE: Linea TaglierinaSERIAL NO. : M04639-022215CONSTRUCTION YEAR : 2006VELOCITA’MAX(m/min. ) : 900| 05. | Dryer| LK ; LH CO. , LTD. TAIWAN TAIFEI| 06. | Calendering ; Compacting| SANTEX AG CH-9555 TobelControl panel Inspected by Santex agType: SANTASPREAD 140Com. Nr. : 3889Electr. diagr. Nr. 95-3889Electr. Voltage: 3? 380V+N+E 230V 50 HzConnected Load: 8KWYear of Construction: 1995 Made in Switzerland| 07. | Stentering m/c1| LK ; LH CO. , LTD. | 08. | Stentering m/c-2| ICOMATEXTERRASS(SPAIN)TIPO DE MAQUINA : FL-3No. DE FABRICATION: 481ANO DE FABRICATION: 2005| 09. | Stentering m/c-3| ICOMATEXTERRASS(SPAIN)| 10. | Compacting m/c-1| FERRAROCONSTRUZIONI MECCANVia Busto Arsuzu,12021015 Lonate FozzoloITALYCOMPTEX7RA-2600 3957Year of Construction: 1998| 11. | Compacting m/c-2| TUBETEXC 2500 compactor| 12. | Compacting m/c-3| LaferSPA MACCHINE TESSILISEDE LEGALE,UFFICI E STABILIMENTO Via Laga di Garda no. 8 Z. I 36015-SCHIO (VI) ITALYMACCHINA : KSA 500ALTEZZA TAVOLA : 2600MATRICOLA : 10KS02767ANNO : 2009| 13. | Sueding m/c| LaferULTRASOFT-YTexen s. r. l. factory automationVia lago di vico , 4B 36015 schio (VI) Italytel : +39. 0445. 694101 fax. : 39. 0045. 694120www. laferspa. com/[email  protected] comSERIAL NO. /DRAWING NO. : N ° 10GSY2355PHASES NO. : N ° 3VOLTAGE : v 400FREQUENCY : Hz 50NOMINAL CURRENT : A 100INTERRUPTION CAPABILITY : KA 25| 14. | Raising m/c| Mario CostaM/C Type : MC-20/24Serial No. : 8969Power Supply : 3? 400 V 50/60HzYear : 2007 Month : 11Max. Power : 69 KWTensione asiliari : 24/5 VDCAux.Power Supply : 230/24 KWMade in Italy | Factor Consideration: Shrinkage control: -Shrinkage is controlled by proper over feeding. -To apply less or more over feed speed fabrics reduce along to length and increase along to width. Maximum 70 – 75% shrinkage is controlled by using it. GSM Control: -GSM is also controlled by applying proper over feeding speed. -If over feed is more than G SM is also more. -If Over feed speed is less then GSM is also is less. -If Dia is more than GSM of the fabric will less. -If Dia is less than the GSM of the fabric will more. N. B: If GSM of the fabric is OK then shrinkage is also OK.Dia Control: -Dia is controlled by dia controlling meter scale. -If any fault, GSM of the fabric is reduced then to increase the GSM of the fabric dia will have to be reduced (2 – 3) inch. -If Over feed speed is more than Dia of the fabric will be more. -If Over feed speed is less then Dia of the fabric will be less. -If length is more than width of the fabric is reduced. -If length is less then width of the fabric is more. N. B: Fabric speed is controlled on the fabric dia. Here, Dia less or More fully depends on yarn count and buyer order. Dia is done less or more by using expander rod.Finishing section is divided into two section, they are: -Open line -Tube line Production parameters: 1 1. Squeeze pressure 2 2. Fabric speed 3 3. Fabric tension 4 4. Temperature 5 5. Fabric diameter 6 6. Fabric GSM 7 7. Fabric shrinkage 8 8. Air pressure 9 9. Steam pressure 10 10. Softener Types of finishing: 1) Chemical finishing: * Chemical reaction of auxiliaries with fibers. * Application of the handle modifying products / additives. 2) Mechanical finishing: * Mechanical treatment with machines. The machines that are used in open line that are given bellow: 1. Slitting m/c 2. De-watering m/c 3. Stenter 5. CompactorThe machines that are used in tube line that are given bellow: 1. De-watering m/c 2. Dryer 3. Calendering ; Stentering Other machines: 2. Sueding m/c 3. Raising m/c Dewatering m/c: 01 After finishing the dyeing process from the dyeing machine then the fabrics are ready for de-watering. This is the process to remove the water from the fabric completely by squeezing. This is the main function of the de-watering machine. But here also control the some important factor of the fabric quality Function: 1. Reduce water content. 2. A pply chemicals specially to make the fabric soft. 3. Open the fabric from the rope form. . Shrinkage is controlled by overfeed mechanism Slitting m/c: 01 M/c name: bianco ® S. P. A Serial Nr. : 960112 Construction year: 1996 Highest Speed: 100M/min Running speed: 60-70 M/min Normal speed: 40-50 M/min N. B. : * Photocell detects Needle Mark ; according to the needle mark tube fabric is cut by the plate. * Fabric Diameter is set by Basket. * Fabric is spreaded by the basket. Purpose of the m/c: * To open the fabric from tubular form to open width form * Fabric is cut according to the needle mark. Dryer m/c: Drying: Drying is defined as a process where the liquid portion is evaporated from the fabric.Curing: Curing can be defined as a process following addition of a finish to textile fabrics in which materials are heated for a short time in elevated temperature to effect a chemical reaction Functions: 1. To dry the fabric with the help of steam 2. To control the shrinkage 3. To prepa re the fabric for next subsequent process 4. To dry fabric without tension Figure: Dryer Main parts of the machine: 1. Heating chamber 2. Blower 3. Synthetic blanket as a conveyor 4. Folder 5. Exhaust fan Heating system: * Gas fired Checking parameters: * Shade Check * Width check * Weight check * Compaction check Fault check : Operator checks – * Knitting faults * Spinning faults * Dyeing faults * Other faults * Edge check Yarn Dyeing Section Yarn dyeing machines and their specification SL No. | Machine Type| Spindle No. ;Bobbin no. | M/C Specification| 01. | Lab m/c (AL-6A)| Spindle No. : 016 Bobbin / SpindleTotal Bobbin=(1*6) =6| HEAT EXCHANGERSER NO. : 2901587-1CER. NO. : HKG. 043003/92DESIGN CODE: PD55002003CAT2YEAR BUILT: 2004CAPACITY: 6 KG JACKET SHELLDESIGN PRESSURE: 400 KPa 520 KPaDESIGN TEMP. : 50 °C 140 °CHAYDRAULIC PR . 600 KPa 800 KPa TEST DATE : 2004 2004SAFETY VALVE SET: 400KPa 520kpaHEATING/COOLING MEDIUM: WATERTESTED BY LLYOYDS REGISTERFONGS NATIONAL ENG. (SHENZEN) CO. LTD| 02. | Lab m/c (AL-6B)| Spindle No. :016 Bobbin / SpindleTotal Bobbin=(1*6) =6| HEAT EXCHANGERSER NO. : 2901587-1CER. NO. : HKG. 043003/92DESIGN CODE: PD55002003CAT2YEAR BUILT: 2004CAPACITY: 6 KG JACKET SHELLDESIGN PRESSURE: 400 KPa 520KPaDESIGN TEMP. : 50 °C 140 °CHAYDRAULIC PR . 600 KPa 800 KPa TEST DATE : 2004 2004SAFETY VALVE SET: 400KPa 520kpaHEATING/COOLING MEDIUM: WATERTESTED BY LLYOYDS REGISTERFONGS NATIONAL ENG. (SHENZEN) CO. LTD| 03. | CH-10/1| Spindle No. :033 Bobbin / SpindleTotal Bobbin=(3*3) =9 | CAPACITY: 10 KGTOTAL POWER: 6 KWWORKING MEDIUM (WATER): 80 Lit. DATE : 2006. 11MFG. NO. : 2006-CH-10-3MODEL : TGCH-10BODY OPER. PRESSURE : 4 KG/cm? MAXIMUM WORKING TEMP. : 140 °CHEATER OPER. PRESSURE: S/T4/10KG/cm? MAXIMUM WORKING TEMP. :S/T140 °C/183 °CNDT CLASS : RT 20%TONG WU PRECISION MACHINERY CO.LTDTAIWAN| 04. | CH-10/2| Spindle No. :033 Bobbin / SpindleTotal Bobbin=(3*3) =9| CAPACITY:10 KGTOTAL POWER: 6 KWWORKING MEDIUM (WATER): 80 Lit. DATE : 2006. 11MFG. NO. : 2006-CH-10-3MODEL : TGCH-10BODY OPER. PRESSURE : 4 KG/cm? MAXIMUM WORKING TEMP. : 140 °CHEATER OPER. PRESSURE: S/T4/10KG/cm? MAXIMUM WORKING TEMP. :S/T140 °C/183 °CNDT CLASS : RT 20%TONG WU PRECISION MACHINERY CO. LTD TAIWAN| 05. | CH-15/1| Spindle No. :044 Bobbin / SpindleTotal Bobbin=(4*4) =16| CAPACITY:15 KGM/C NO. : CAS-50L-4SER. NO. : 24009627CERT. NO. YKG 930003/4YEAR BUILT: 1999DESIGN CODE: BS55001997CAT2DESIGN PRESSURE: 660 KPaDESIGN TEMPERATURE : 140 °CHYDRAULIC TEST PRESSURE: 1020 KPaTEST DATE : 1999SAFETY VALVE SET : 660 KPaTESTED BY LLYOYDS REGISTER Fongs| 06. | CH-15/2| Spindle No. :035 Bobbin / SpindleTotal Bobbin=(5*3) =15| CAPACITY:15 KGSTOTAL POWER:7 KWWORKING MEDIUM (WATER):120Lit. DATE : 2005. 4MFG. NO. : 2005-CH-15-2MODEL : TGCH-15BODY OPER. PRESSURE : 4 KG/cm? MAXIMUM WORKING TEMP. : 140 °CHEATER OPER. PRESSURE: S/T4/10KG/cm? MAXIMUM WORKING TEMP. :S/T140 °C/183 °CNDT CLASS : RT 20%TONG WU PRECISION MACHINERY CO.LTD TAIWAN| 08 . | CH-30/1| Spindle No. :057 Bobbin / SpindleTotal Bobbin=(5*7) =35| CAPACITY:30 KGSTOTAL POWER:9 KWWORKING MEDIUM (WATER):240Lit. DATE :1995-4MFG. NO. : 951-CH-30-1MODEL : TGCH-30BODY OPER. PRESSURE : 4 KG/cm? HEATER OPER. PRESSURE: 5 KG/cm? TEST PRESSURE : 8KG/cm? MAXIMUM WORKING TEMP. :140 °C TONG WU PRECISION MACHINERY CO. LTD TAIWAN| 09. | CH-30/2| Spindle No. :057 Bobbin / SpindleTotal Bobbin=(5*7) =35| CAPACITY: 30 KGSTOTAL POWER: 9 KWWORKING MEDIUM (WATER):240Lit.DATE :1995-4MFG. NO. : 951-CH-30-1MODEL : TGCH-30BODY OPER. PRESSURE : 4 KG/cm? HEATER OPER. PRESSURE: 5KG/cm? TEST PRESSURE : 8KG/cm? MAXIMUM WORKING TEMP. :140 °C TONG WU PRECISION MACHINERY CO. LTD TAIWAN| 10. | CH-50/1| Spindle No. :087 Bobbin / SpindleTotal Bobbin=(8*7) =56| CAPACITY: 50 KGSTOTAL POWER: 12 KWWORKING MEDIUM (WATER):400Lit. DATE :1995-4MFG. NO. : 951-CH-50-2MODEL : TGCH-50BODY OPER. PRESSURE : 4 KG/cm? HEATER OPER. PRESSURE: 5 KG/cm? TEST PRESSURE : 8KG/cm?MAXIMUM WORKINGTEMP. : 140 °C TON G WU PRECISION MACHINERY CO. LTD TAIWAN| 11. | CH-50/2| Spindle No. :087 Bobbin / SpindleTotal Bobbin=(8*7) =56| CAPACITY: 50 KGSTOTAL POWER: 12 KWWORKING MEDIUM (WATER):400Lit. DATE :1995-4MFG. NO. : 951-CH-50-2MODEL : TGCH-50BODY OPER. PRESSURE : 4KG/cm? HEATER OPER. PRESSURE: 5 KG/cm? TEST PRESSURE : 8 KG/cm? MAXIMUM WORKING TEMP. : 140 °C TONG WU PRECISION MACHINERY CO. LTD TAIWAN| 12. | CH-100/1| Spindle No. 167 Bobbin / SpindleTotal Bobbin=(16*7) =112| CAPACITY: 100 KGSTOTAL POWER: 21 KWWORKING MEDIUM (WATER):800Lit. DATE : 1995-6MFG. NO. : 951-CH-100MODEL : TGCH-100BODY OPER. PRESSURE : 4 KG/cm? HEATER OPER. PRESSURE: 5 KG/cm? TEST PRESSURE : 8 KG/cm? MAXIMUM WORKING TEMP. :140 °C TONG WU PRECISION MACHINERY CO. LTD TAIWAN| 13. | CH-100/2| Spindle No. :167 Bobbin / SpindleTotal Bobbin=(16*7) =112| CAPACITY:100 KGSTOTAL POWER:21 KWWORKING MEDIUM (WATER):800Lit. DATE :1995-6MFG. NO. : 951-CH-100MODEL : TGCH-100BODY OPER.PRESSURE : 4 KG/cm? HEATER OPER. PRESSURE: 5 KG/cm? TE ST PRESSURE : 8 KG/cm? MAXIMUM WORKING TEMP. :140 °C TONG WU PRECISION MACHINERY CO. LTD TAIWAN| 14. | CH-200/1| Spindle No. :327 Bobbin / SpindleTotal Bobbin=(32*7) =224| CAPACITY: 200 KGSTOTAL POWER: 32 KWWORKING MEDIUM (WATER):2000Lit. DATE :1993. 3MFG. NO. : 921-CH-200-10MODEL : TGCH-200KGBODY OPER. PRESSURE : 4 KG/cm? HEATER OPER. PRESSURE: 5 KG/cm? TEST PRESSURE : 8 KG/cm? MAXIMUM WORKING TEMP. :140 °C TONG WU PRECISION MACHINERY CO.LTD TAIWAN | 15. | CH-200/2| Spindle No. :327 Bobbin / SpindleTotal Bobbin=(32*7) =224| CAPACITY: 200 KGSTOTAL POWER: 32 KWWORKING MEDIUM (WATER):2000Lit. DATE :1993. 3MFG. NO. : 921-CH-200-10MODEL : TGCH-200KGBODY OPER. PRESSURE : 4 KG/cm? HEATER OPER. PRESSURE: 5 KG/cm? TEST PRESSURE : 8 KG/cm? MAXIMUM WORKING TEMP. :140 °C TONG WU PRECIS